Portable Wire Rope Flaw Detectors - Magnetic Flux Leakage Detection

Product Description:

Ensuring Wire Rope Safety: Introducing the GNDT Flaw Detector

Wire ropes are the "lifelines" of lifting and transportation equipment, making their safety paramount. These vital components endure significant stress during operation, including tensile, bending, and compressive forces, along with challenges like friction, corrosion, and overload. Given these harsh conditions, comprehensive and systematic inspection of wire ropes is crucial. Historically, a lack of scientific and reliable testing equipment has left wire rope safety as a "blind spot" in many operations.

The Next Generation of Non-Destructive Testing

The GNDT Wire Rope Flaw Detector is the world's most advanced solution for non-destructive wire rope testing. Utilizing cutting-edge magnetic flux leakage and magnetic flux methods, combined with high-speed Ethernet transmission, it delivers accurate and error-free inspections.

Features:

1. Capable of online detection of various defects in internal and external wire breaks, wear, corrosion, deformation, loose strands, wire jumping, material changes, etc. of various crane wire ropes.

2. The product complies with GB/T21837-2008 requirements, can detect local damage (LF) and metal cross-sectional area changes (LMA), and directly read out both results in the report.

3. Utilizes Ethernet technology with RJ45 interface or WiFi for direct sampling, processing and analysis, with online audio-visual alarm and real-time result display functions.

4. The instrument can provide different alarms for defect program limit values and critical values.

5. The instrument can automatically calibrate online with automatic defect assessment and diagnosis functions.

6. The same interface can display single or multiple wire rope detection curves, and can synchronously analyze multiple detection data to generate Word reports.

7. Sensor adopts alloy material guide sleeve with high wear resistance and high sensitivity characteristics, circular structure, circumferential surrounding, axial magnetization, instantly magnetizing the wire rope to saturation.

8. Features waterproof, dustproof, oil-resistant, and moisture-proof functions.

         Software is compatible with various Windows versions of computer operating systems. 

Technical Specification:

· Wire rope diameter under test: Φ1-300mm (requires various specifications of sensors);

· Maximum relative speed between sensor and wire rope: 18.0 m/s,

· Optimal safe speed: 0.3~3 m/s;

· Sampling processing frequency: 5000Hz;

· Discontinuous defect (LF local defect) detection capability: 

 Local defect qualitative detection accuracy: 98%;

 Wire break qualitative detection accuracy: 100%;

 Wire break quantitative detection accuracy: ≥95%,

· Single concentrated wire break count allows one equivalent error;

· Continuous defect (LMA metal cross-sectional area loss) detection capability: 

 Metal cross-sectional area loss detection accuracy: ±0.05%;

 Metal cross-sectional area loss detection uncertainty: ±0.2%;

· Axial position indication detection capability: ±0.3%;

· Power supply: Computer battery power 5V, AC (AC220V±10%);

· Operating temperature: -20℃~40℃. Relative humidity: ≤90%RH.

System Configuration:

Application Cases:

Shanghai Disneyland On-site Inspection

Autoliv car crash test platform wire rope inspection

Support and Services:

- The equipment quality assurance period begins from the completion of equipment installation and debugging. The supplier provides one-year warranty for the equipment and lifetime maintenance service. During the warranty period, all related costs are borne by the supplier. After the warranty period, the supplier only charges for materials.

 - After the equipment is put into normal operation, the supplier will continue to provide all technical consultations for the buyer at any time.

- If technical problems occur during equipment use that the buyer cannot solve independently, the supplier shall respond and provide solutions upon receiving the buyer's request.

FAQ:

Q: What is the brand name of the Electrical Conductivity Meter?

A: The brand name of the Electrical Conductivity Meter is Desisen.

Q: What is the model number of the Electrical Conductivity Meter?

A: The model number of the Electrical Conductivity Meter is G-NDT.

Q: Where is the Electrical Conductivity Meter manufactured?

A: The Electrical Conductivity Meter is manufactured in China.

Q: What is the minimum order quantity of the Electrical Conductivity Meter?

A: The minimum order quantity of the Electrical Conductivity Meter is 1.

Q: Does the Electrical Conductivity Meter have ISO9001 certification?

A: Yes, the Electrical Conductivity Meter has ISO9001 certification.