Ultrasonic Automatic Testing System for Butt Welds (Pipeline Circumferential Welds)

We specialize in providing cutting-edge non-destructive testing solutions, covering both eddy current flaw detection and automated pipeline weld inspection, offering superior support for industries such as steel, automotive, machinery, power, transportation, chemical, fire safety, oil & gas, marine, energy, and urban construction.

1. Eddy Current Flaw Detection Systems:

Our eddy current flaw detection systems feature flexible probe configurations and optimized designs, minimizing end-face blind zones and delivering intuitive results with powerful analysis and post-processing capabilities.

Key Advantages:

• Comprehensive Detection: Ideal for various metal bars, tubes (seamless/welded), and strips (round, hexagonal, rectangular, square sections). Detects surface, near-surface, inner surface, and internal defects.
• Versatile Application: Supports both offline and online inspection. Utilize through-type probes for straight-line material transmission or saddle-type probes (e.g., for high-frequency welded pipe online eddy current testing) to assess weld quality, identifying defects like incomplete penetration, inclusions, pinholes, pores, internal burrs, and internal weld beads.
• High-Precision Customization: For large-area or complex-shaped components (e.g., crankshafts, automotive parts, turbine blades) and high-demand inspections (e.g., turbine shaft central bores, aircraft bolt holes), our systems employ point probes with manual or automated scanning devices for meticulous point-by-point detection.
• Field Adaptability: Designed for practical on-site use, our systems can be equipped with flexible auxiliary devices or integrate with existing production equipment. For mobile operations, we offer simple, lightweight auxiliary setups or manual modes for efficient and convenient use.
  Simplified Operation Workflow:

1. System Setup: Configure probe quantity and arrangement based on inspection requirements.
2. Material Feeding: Materials pass through the probe for straight-line transmission or point-by-point scanning.
3. Real-time Detection: The system automatically performs non-destructive testing, capturing defect information instantly.
4. Results Analysis: Inspection results are displayed intuitively on a computer, with built-in tools for data processing and defect evaluation.
5. Report Generation: Generate detailed inspection reports to support quality control.
6. Automated Pipeline Weld Inspection Systems:

Specifically designed for pressure steel cylinders, aluminum cylinders, and transport tank products in transportation, chemical, fire safety, oil & gas, marine, energy, and urban construction sectors. This system features a fully modular design, low power consumption, and 24/7 operability, perfectly meeting demanding on-site inspection environment requirements.

Key Advantages:

• On-site Suitability: Fully modular design, low power consumption, and 24/7 operability, perfectly adapting to on-site inspection environments.
• Intelligent Automation: Achieves automatic feeding, coupling, scanning, recording, alarming (for defects and wall thickness reduction), marking, discharging, sorting, and data saving, significantly boosting inspection efficiency.
• Precise Detection: Performs bidirectional (longitudinal and transverse) ultrasonic flaw detection on the straight sections of gas cylinders, automatically detecting longitudinal and transverse defects on inner/outer surfaces and internally, and automatically measuring cylinder wall thickness.
• User-Friendly: Full Chinese interface ensures easy human-machine interaction, making operation convenient and fast.
• Data Visualization: Conducts linear scanning of welds, provides real-time A-scan display and result evaluation, records defect location, length, depth, and A-scan waveform data. Automatically generates C-scan maps and customizable inspection reports based on probe distribution and area division.
  Simplified Operation Workflow:

1. Automatic Feeding: Cylinders to be inspected are automatically fed into the detection area.
2. Automatic Coupling & Scanning: The system automatically performs probe coupling and bidirectional ultrasonic scanning on the straight sections of cylinders.
3. Real-time Monitoring & Alarming: Real-time A-scan waveform display, automatic defect recording, and alarming.
4. Automatic Marking & Sorting: Cylinders with defects or abnormal wall thickness are automatically marked and sorted.
5. Data Storage & Reporting: Inspection data is automatically saved, and detailed C-scan maps and inspection reports are generated.